Pulley lagging is a crucial process that significantly boosts the efficiency and lifespan of conveyor systems. It involves adding a protective layer of material, typically rubber, to the surface of conveyor pulleys.
This protective layer offers several key benefits:
- Increased Friction: Lagging creates more friction between the conveyor belt and the pulley, preventing slippage and ensuring smooth, efficient operation.
- Reduced Belt Wear: By distributing the load more evenly, lagging minimises damage to the belt, extending its lifespan. This translates to fewer shutdowns and lower maintenance costs.
- Noise Reduction: The cushioning effect of lagging helps to dampen noise levels from the conveyor system.
- Corrosion Protection: Lagging acts as a protective barrier against corrosion, which is especially important in demanding environments like mining operations.
Types of Conveyor Belt Pulley Lagging
The best lagging material for your conveyor system depends on several factors, including the type of belt, the material being conveyed, and the operating conditions.
Here are some common types of lagging:
- Rubber Lagging:
- Offers excellent friction and durability.
- Suitable for a wide range of general-purpose applications.
- Available in various hardness grades to suit different load requirements.
- Polyurethane Lagging:
- Highly resistant to abrasion and impact.
- Ideal for harsh environments and heavy-duty applications.
- Provides good resistance to oils, grease, and chemicals.
- Ceramic Lagging:
- Extremely durable and heat-resistant.
- Suitable for high-temperature applications.
- Offers superior abrasion resistance.
- Composite Lagging:
- Combines the properties of different materials to meet specific application needs.
- Can be customised for unique requirements.
Contact us at Gibsons to find out how we can accommodate all your Pulley and Roller lagging needs from custom rubber lagged rollers to Ceramic Lagging.